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WELCOME TO

FAB CONTROLS

MANUFACTURER AND SUPPLIER OF ELECTRICALS CONTROL PANELS AND LDB.'S.

MANUFACTURING PROCESS.


1 DESIGN AND DRAWINGS.

WE MAKE THE DESIGN OF THE EQUIPMENT AS PER THE CLIENT’S REQUIREMENT AND SPECIFICATION, AND BASE ON THIS WE PREPARE DRAWINGS TO BE SUBMITTED FOR CLIENT/ CONSULTANT’S APPROVAL. AFTER GETTING APPROVAL IF IN CASE THERE ARE ANY MODIFICATION / COMMENTS ON THE DRAWINGS WE INCORPORATE THE SAME AND SEND FOR APPROVAL.

2 FABRICATION

AFTER APPROVAL WE START FABRICATION OF THE PANEL WHERE IN WE CHECK FOR DIMENSIONS, THICKNESS OF SHEET, WELDING AND GENERAL WORKMANSHIP ALONG WITH THE FINISH OF THE FABRICATED ITEM.

3PAINTING

AFTER FABRICATION IS OVER THE PANELS ARE CLEANED WITH 7 TANK PROCESS FOR LIQUID OR POWDER PAINTING.

FOR LIQUID PAINTING WE APPLY 2 COAT OF RED OXIDE PRIMER TO BE DRY IN OVEN FOLLOWED BY PUTY WORK AND PUTY SMOOTHENING. AFTER THIS PROCESS IS OVER WE DO FINAL 2 COAT OF APPROVED SHADE. IF REQUIRED WE CARRY 1 MORE COAT OF PAINT BEFORE DISPATCH .

FOR POWDER PAINT 7 TANK TREATED PANELS WILL BE DIRECTLY PAINTED WITH APPROVED SHADE OF POWDER PAINT AND THEN BAKE IN OVEN AS PER THE REQUIREMENT.

4ASSEMBLY AND WIRING

AFTER COMPLETION OF PAINTING WE CARRY OUT ASSEMBLY OF THE COMPONENTS AS PER THE BILL OF MATERIAL AND APPROVED DRAWINGS. WE CHECK FOR THE PROPER MOUNTING AND DOOR INTERLOCK OF THE SWITCH . WE CHECK ALL THE COMPONENTS MOUNTED ARE AS PER THE BILL OF MATERIAL.

WE CARRY OUT NECESSARY WIRING AND BUS BAR WORK ON THE PANEL TO COMPLETE THE PANELS IN ALL RESPECT.

5TESTING AND CHECKING

COMPLETED PANELS ARE CHECKED AS PER THE APPROVED DRAWINGS AND BILL OF MATERIAL. THE PANELS ARE TESTED FOR

  1. MECHANICAL AND OPERATION CHECK.
  2. CIRCUIT REQUIREMENT CHECK.
  3. INSULATION RESISTANCE WITH THE HELP OF MEGGAR.
  4. HIGH VOLTAGE TEST FOR 1 min.

LIST OF TOOLS.


WE GOT A TIE UP WITH FABRICATOR TO CARRY OUT ALL TYPE OF FABRICATION WORK


FOR ASSEMBLY AND WIRING SHOP
 
  • PEDESTAL DRILL MACHINE OF 20 mm. CAPACITY.
  • HAND DRIL MACHINE OF 10 mm. CAPACITY.
  • PORTABLE GRINDER 100 mm DISK CAPACITY.
  • CRIMPING MACHINE
    • UP TO 95 sq.mm. - 1 No.
    • UP TO 6 sq.mm. - 4 Nos.
    • UP TO 16 sq.mm. - 2 Nos.
  • ALL TYPE OF SCREW DRIVER SET.
  • RACHET SPANNEL AND SCREW DRIVER SET.
  • HYDRAULIC BUS BAR BENDER.
FOR TESTING
 
  • 500 VOLTS MEGGAR.
  • 5 KV H.T. HIGH VOLTAGE TESTING UNIT.
  • MULTIMETER. - 2 Nos.
  • TONG TESTER. - 2 Nos.
  • CONTINUITY TESTER. - 2 Nos.
  • LIMIT SWITCH / OUTSIDE SIGNAL PUSH BUTTON TEST KIT.
  • VARIOUS VOLTAGE TRANSFORMER TO ACHIEVE ANY STANDARD VOLTAGE FOR TESTING .
  • D.C. REGULATED POWER SUPPLY UNIT.
FOR FABRICATION SHOP.
 
  • 1500 mm. HYDRAULIC BENDING MACHINE.
  • 1200 mm. MOTORISED CUTTING MACHINE.
  • POWER PRESSES. - 3 Nos.
  • PEDESTRAL DRILL MACHINE - 2 Nos.
  • SPOT WELDING MACHINE. - 2 Nos.
  • WELDING MACHINE - 2Nos.
  • ALL TYPE OF PORTABLE MACHINE LIKE.
    • DISC GRINDER.
    • DRILL MACHINE.
    • SANDING MACHINE.
    • TAPPING MACHINE.
  • ALL TYPE OF FABRICATION TOOLS.

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